wall industries, inc. 5 watson brook road exeter, nh 03833 10/23/2012 603-778-2300 www.wallindustries.com fax 603-778-9797 page 1 of 8 datasheet rev. c DC100 series 2:1 wide input voltage ranges 100 watts, single outputs industry standard half-brick footprint dc/dc power converters applications ? wireless networks ? telecom / datacom ? industry control systems ? semiconductor equipment ? distributed power architectures ? military applications options ? pin length ? heatsinks ? thru-hole inserts ? negative logic remote on/off ? terminal block ? terminal block with emc filter features ? soft-start ? rohs compliant ? 2:1 wide input voltage ranges ? up to 100 watts output power ? single outputs ranging from 3.3vdc to 48vdc ? output current up to 25a ? under voltage lockout ? six-sided shielding ? high efficiency up to 93% ? no minimum load requirements ? adjustable output voltage ? industry standard half-brick footprint ? remote on/off control ? input to output basic insulation: 2250vdc ? threaded inserts and thru-hole inserts available ? input reverse protection ? short circuit, over voltage, ov er current, and over temperature protection ? ul60950-1, en60950-1, and iec60950-1 safety approvals ? several mechanical options available description the DC100 series of dc/dc power converters provides up to 100 watts of output power in an industry standard half- b rick package and footprint. this series consists of single output models ranging from 3.3vdc to 48vdc with 2:1 wide input voltage ranges of 9~18vdc, 18~36vdc and 36~75vdc. some features include high efficiency up to 93%, adjustable output voltage, positive remote on/off control, and six-sided sh ielding. these converters also have short circuit, over voltage, over current, over temperature, and input reverse protection. the DC100 series is rohs compliant and has ul60950-1, en60950-1, and iec60950-1 safety ap provals. several different options ar e available for this series including negative remote on/off, terminal block, pin length, heatsinks, and thru-hole inserts. please call factory for more details. standard terminal block
rev. c DC100 series 2:1 input voltage ranges up to 100 watts, single outputs half-brick dc/dc power converters wall industries, inc. 5 watson brook road exeter, nh 03833 10/23/2012 603-778-2300 www.wallindustries.com fax 603-778-9797 page 2 of 8 specifications: DC100 series all specifications are based on 25c, nominal input volt age, and maximum output current unless otherwise noted. we reserve the right to change specifi cations based on technological advances. specification test conditions min typ max unit input specifications 12vdc nominal input models 9 12 18 24vdc nominal input models 18 24 36 input voltage range 48vdc nominal input models 36 48 75 vdc 12vdc nominal input models 9 24vdc nominal input models 18 start-up voltage 48vdc nominal input models 36 vdc 12vdc nominal input models 7.5 24vdc nominal input models 16 shutdown voltage 48vdc nominal input models 34 vdc 12vdc nominal input models 36 24vdc nominal input models 50 input surge voltage (100ms) 48vdc nominal input models 100 vdc input current no load see table input filter (see note 11) pi type input reverse protection (see note 14) parallel diode output specifications output voltage see table line regulation low line to high line at full load -0.1 +0.1 % load regulation no load to full load -0.1 +0.1 % voltage accuracy full load an nominal vin -1 +1 % voltage adjustability (see note 7) -20 +10 % output power see table output current see table minimum load 0 % ripple & noise (peak to peak) 20mhz bandwidth see table transient response recovery time 25% load step change 200 s power up 25 ms start-up time remote on/off nominal input and constant resistive load 25 ms remote sense (see note 8) 10 % vo temperature coefficient -0.02 +0.02 %/c protection over voltage protection threshold hiccup 115 130 % vo over current protection threshold 110 140 % io short circuit protection hiccup, automatic recovery over temperature protection +115 c general specifications efficiency nominal input voltage and full load see table switching frequency 255 300 330 khz i/p to o/p (basic insulation) for 1 minute 2250 vdc i/p to case for 1 minute 1600 vdc isolation voltage o/p to case for 1 minute 1600 vdc isolation resistance 1 g ? isolation capacitance 2500 pf maximum capacitive load minimum input and constant resistive load see table
rev. c DC100 series 2:1 input voltage ranges up to 100 watts, single outputs half-brick dc/dc power converters wall industries, inc. 5 watson brook road exeter, nh 03833 10/23/2012 603-778-2300 www.wallindustries.com fax 603-778-9797 page 3 of 8 specifications: DC100 series all specifications are based on 25c, nominal input volt age, and maximum output current unless otherwise noted. we reserve the right to change specifi cations based on technological advances. specification test conditions min typ max unit remote on/off control (see note 6) dc/dc on open or 3v < vr < 12v positive logic (standard) dc/dc off short or 0v < vr < 1.2v dc/dc on short or 0v < vr < 1.2v negative logic (optional) dc/dc off open or 3v < vr < 12v input current of remote control pin nominal vin -0.5 1 ma remote off state input current nominal vin 3 ma environmental specifications standard -40 +115 operating case temperature range terminal block type -40 +105 c standard -55 +125 storage temperature terminal block type -40 +105 c relative humidity 5 95 % rh thermal shock mil-std-810f vibration mil-std-810f standard 6.7 with 0.24? heatsink 5.4 thermal impedance (see note 9) with 0.45? heatsink 4.7 c/watt bellcore tr-nwt-000332 1,010,000 hours mtbf (see note 1) mil-hdbk-217f 74,160 hours physical specifications standard 3.42oz (97g) ?t? suffix models 7.05oz (200g) ?tf? suffix models 8.47oz (240g) weight ?tf1? suffix models 26.10oz (740g) standard 2.4x2.28x0.5 inches (61x57.9x12.7 mm) ?t? suffix models 3.35x2.4x1.1 inches (85x61x28 mm) ?tf? suffix models 3.35x2.4x1.27 inches (85x61x32.3 mm) dimensions (l x w x h) ?tf1? suffix models 4x3.5x3.5 inches (101.6x88.9x88.9 mm) case material metal base material fr4 pcb potting material silicon (ul94-v0) shielding six-sided safety & emc characteristics safety approvals iec60950-1, ul60950-1, en60950-1 standard en55022 class a emi (see note 11) tf or tf1 option en55022 class a air 8kv esd en61000-4-2 contact 6kv perf. criteria a radiated immunity en61000-4-3 10 v/m perf. criteria a fast transient (see note 11) en61000-4-4 2kv perf. criteria a surge (see note 11) en61000-4-5 en55024 1kv perf. criteria a conducted immunity en61000-4-6 10 vrms perf. criteria a
rev. c DC100 series 2:1 input voltage ranges up to 100 watts, single outputs half-brick dc/dc power converters wall industries, inc. 5 watson brook road exeter, nh 03833 10/23/2012 603-778-2300 www.wallindustries.com fax 603-778-9797 page 4 of 8 model selection table output current model number input voltage output voltage min. load full load no load (2) input current ripple & noise (3) (4) output power maximum capacitive load (5) efficiency (3) DC100-12s3.3 3.3vdc 0ma 25a 155ma 75mvp-p 82.5w 75700f 90% DC100-12s05 5 vdc 0ma 20a 150ma 75mvp-p 100w 40000f 91% DC100-12s12 12 vdc 0ma 8.4a 180ma 100mvp-p 100w 7000f 91% DC100-12s15 15 vdc 0ma 6.7a 180ma 100mvp-p 100w 4460f 91% DC100-12s24 24 vdc 0ma 4.2a 90ma 200mvp-p 100w 1750f 90% DC100-12s28 28 vdc 0ma 3.6a 100ma 200mvp-p 100w 1280f 90% DC100-12s48 12 vdc (9 ? 18 vdc) 48 vdc 0ma 2.1a 100ma 300mvp-p 100w 430f 90% DC100-24s3.3 3.3vdc 0ma 25a 90ma 75mvp-p 82.5w 75700f 91% DC100-24s05 5 vdc 0ma 20a 150ma 75mvp-p 100w 40000f 93% DC100-24s12 12 vdc 0ma 8.4a 185ma 100mvp-p 100w 7000f 93% DC100-24s15 15 vdc 0ma 6.7a 185ma 100mvp-p 100w 4460f 93% DC100-24s24 24 vdc 0ma 4.2a 85ma 200mvp-p 100w 1750f 92% DC100-24s28 28 vdc 0ma 3.6a 85ma 200mvp-p 100w 1280f 92% DC100-24s48 24 vdc (18 ? 36 vdc) 48 vdc 0ma 2.1a 85ma 300mvp-p 100w 430f 92% DC100-48s3.3 3.3vdc 0ma 25a 80ma 75mvp-p 82.5w 75700f 91% DC100-48s05 5 vdc 0ma 20a 90ma 75mvp-p 100w 40000f 93% DC100-48s12 12 vdc 0ma 8.4a 90ma 100mvp-p 100w 7000f 93% DC100-48s15 15 vdc 0ma 6.7a 90ma 100mvp-p 100w 4460f 93% DC100-48s24 24 vdc 0ma 4.2a 40ma 200mvp-p 100w 1750f 92% DC100-48s28 28 vdc 0ma 3.6a 40ma 200mvp-p 100w 1280f 92% DC100-48s48 48 vdc (36 ? 75 vdc) 48 vdc 0ma 2.1a 40ma 300mvp-p 100w 430f 92% notes 1. bellcore tr-nwt-000332. case 1: 50% stress, temperature at 40c. mil-hdbk-217f notice2 @ta=25c, full lo ad (ground, benign, cont rolled environment). 2. typical value at nominal input voltage and no load. 3. typical value at nominal input voltage and full load. 4. the ripple and noise of 48vdc output voltage models is measured with a 2.2 f/100v x7r 1812 mlcc; the ripple and noise of all other output voltages is measured with a 4.7 f/50v x7r 1812 mlcc. 5. test by minimum input and constant resistive load. 6. the ctrl pin voltage is referenced to ?input. to order ne gative logic remote on/off control add the suffix ?r? to the model number. 7. output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting a single resistor be tween trim and +sense pins for trim up or between trim and -sense pins for trim down. to calculate the value of the resistor r u and r d for a particular output voltage see page 5. 8. maximum output deviation is +10% inclus ive of remote sense and trim. if remote se nse is not being used the +sense should be connected to its corresponding +output and likewise the -sense s hould be connected to its corresponding -output. 9. (1) thermal test conditions for vertical direction are by natural convection (20lfm). (2) heat sink is optional. see the ?produc t options? table on page 6 for suffix options. 10. the DC100 series can only meet en55022 cl ass a or class b with external components added. please contact factory for more i nformation. 11. an external input filter ca pacitor is required if the module has to meet en61000-4-4, en61000-4-5. we recommend connecting one aluminum electrolytic capacitor (n ippon chemi-con ky series, 220 f /100v, esr 48m ? ) in parallel. 12. case grounding: emi can be redu ced when you connect the four screw bolts to the shield plane. 13. this series comes with seve ral different options: negative remote on/off control, heatsinks, pin length, thru-hole inserts, and terminal blocks. see the ?product options? table on page 6 for more ordering information. 14. caution: this power converter is not internally fuse d. an input line fuse must always be used.
rev. c DC100 series 2:1 input voltage ranges up to 100 watts, single outputs half-brick dc/dc power converters wall industries, inc. 5 watson brook road exeter, nh 03833 10/23/2012 603-778-2300 www.wallindustries.com fax 603-778-9797 page 5 of 8 derating curves ~ ~ ~ ~ ~ ~ natural convection (20lfm) 100lfm 200lfm 300lfm 400lfm 500lfm natural convection (20lfm) 100lfm 200lfm 300lfm 400lfm 500lfm ~ ~ ~ ~ ~ ~ natural convection (20lfm) 100lfm 200lfm 300lfm 400lfm 500lfm 120 100 80 60 40 20 0 120 100 80 60 40 20 0 120 100 80 60 40 20 0 -40 20 40 60 80 100 120 -40 20 40 60 80 100 120 -40 20 40 60 80 100 120 ambient temperature (c) ambient temperature (c) ambient temperature (c) output power (%) output power (%) output power (%) DC100-48s05 derating curve DC100-48s05 derating curve with 0.24? height heatsink (see note 9) DC100-48s05 derating curve with 0.45? height heatsink (see note 9) ~ ~ ~ ~ ~ ~ efficiency graphs 60.0 62.5 65.0 67.5 70.0 72.5 75.0 77.5 80.0 82.5 85.0 87.5 90.0 92.5 95.0 10 20 30 40 50 60 70 80 90 100 vin = 18v vin = 24v vin = 48v vin = 75v 79.00 80.25 81.50 82.75 84.00 85.25 86.50 87.75 89.00 90.25 91.50 92.75 94.00 36 40 44 48 52 56 60 64 68 72 75 iout = 100% f.l. iout = 50% f.l. iout = 25% f.l. efficiency (%) input voltage (vdc) efficiency (%) % of full load DC100-48s05 efficiency vs input voltage DC100-48s05 efficiency vs output load output voltage adjustment output is adjustable for 10% trim up or -20% trim down of nom inal output voltage by connecting an external resistor between the trim pin and either the +sense or -sense pins. with an external resistor between the trim and -sense pin, the output voltage set decreases. with an external between the trim and -sense pin, the out put voltage set point increases. maximum output deviation is +10% inclusive of remote sense. the value of the external resistor can be obtained by the equations below. the external trim resistor needs to be at least 1/8w resistor. trim up trim down ? ? ? ? ? ? ? ? ? ? k r d 2 % 100 ?? ?? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? k v r out u % % 2 100 % 225 . 1 % 100
rev. c DC100 series 2:1 input voltage ranges up to 100 watts, single outputs half-brick dc/dc power converters wall industries, inc. 5 watson brook road exeter, nh 03833 10/23/2012 603-778-2300 www.wallindustries.com fax 603-778-9797 page 6 of 8 mechanical drawing 0.400 (10.16) 0.700 (17.78) 1.000 (25.40) 0.20 (5.1) 1.400 (35.56) 2.000 (50.80) 1.900 (48.26) 2.28 (57.9) 0.50 (12.7) side view 0.50 (12.7) 0.200 (5.08) 0.02 (0.6) bottom view threaded (standard) 4-m3x0.5 thru-hole (?th? suffix) 4-?0.126 (?3.2) the screw locked torque: max 0.49n.m (5.0kgf.cm) see note 12 unit: inches (mm) 0.400 (10.16) 0.700 (17.78) 1.000 (25.40) 1.400 (35.56) 2.40 (61.0) pin connections pin define diameter 1 - input 0.04 in. 2 case 0.04 in. 3 ctrl 0.04 in. 4 + input 0.04 in. 5 - output 0.08 in. 6 - sense 0.04 in. 7 trim 0.04 in. 8 + sense 0.04 in. 9 + output 0.08 in. notes 1. tolerance: x.xx0.02 (x.x0.5) x.xxx0.01 (x.xx0.25) 2. pin pitch tolerance: 0.01 (0.25) 3. pin dimension tolerance: 0.004 (0.1) output can be externally trimmed by using the method shown below. 7 8 trim up 6 7 trim down r u r d external output trimming 4 3 2 1 9 8 7 6 5 product options suffix product options suffix 0.200? pin length r h = 0.45? vertical h negative remote on/off logic 1 h l a t n o z i r o h ? 4 2 . 0 = h l r h t g n e l n i p ? 5 4 1 . 0 0.200? pin length none h = 0.24? vertical h2 positive remote on/off logic s h t g n e l n i p ? 5 4 1 . 0 heatsink (1) 3 h l a t n o z i r o h ? 5 4 . 0 = h thru-hole inserts (no thread) (1) ?0.126 thru-hole (no thread) inserts th wall mounted t wall mounted with emc filter (2) f t terminal block (2)(3) wall mounted with fin type heatsink and emc filter (2)(3) tf1 notes 1. models with thru-hole inserts cannot be equipped with a heatsink. 2. models with emc filter (suffix ?tf? and ?tf1?) meet en55011, en55022 class a. 3. ?tf1? models have an ambient operating temperature of -40c to +85c (without derating). heatsink options vertical fin orientation (suffixes ?h?, ?h2?) horizontal fin orientation (suffixes ?h1?, ?h3?) h 2.40 (61.0) 2.28 (57.9) unit: inches (mm) heatsink options h = 0.24 inches (?h2? suffix) h = 0.45 inches (?h? suffix) h 2.28 (57.9) 2.40 (61.0) unit: inches (mm) heatsink options h = 0.24 inches (?h1? suffix) h = 0.45 inches (?h3? suffix)
rev. c DC100 series 2:1 input voltage ranges up to 100 watts, single outputs half-brick dc/dc power converters wall industries, inc. 5 watson brook road exeter, nh 03833 10/23/2012 603-778-2300 www.wallindustries.com fax 603-778-9797 page 7 of 8 terminal block options wall mounted without emc filter (suffix ?t?) wall mounted with emc filter (suffix ?tf?) terminal block type t tf (2) tf1 (2) (3) weight 7.05oz (200g) 8.47oz (240g) 26.10oz (740g) dimensions 3.35 x 2.4 x 1.1 inches (85 x 61 x 28 mm) 3.35 x 2.4 x 1.27 inches (85 x 61 x 32.3 mm) 4.0 x 3.5 x 3.5 inches (101.6 x 88.9 x 88.9 mm) thru-hole inserts (wxl) 2.126 x 3.071 inches (54.00 x 78.00 mm) 2.126 x 3.071 inches (54.00 x 78.00 mm) 2.126 x 3.071 inches (5 4.00 x 78.00 mm) model number setup dc 100 - 24 s 12 series name output power input voltage single output output voltage 100: 100 watts 12: 9~18 vdc s: single 3.3: 3.3 vdc 24: 18~36 vdc 05: 5 vdc 48: 36~75 vdc 12: 12 vdc 15: 15 vdc 24: 24 vdc 28: 28 vdc 48: 48 vdc r th h tf remote on/off & pin length thru-hole inserts (1) heatsink (1) terminal block (2) (3) none: positive logic, 0.200? pin length none: threaded inserts none: no heatsink none: no terminal block s: positive logic, 0.145? pin length th: ?0.126 thru-hole inserts (1) h: 0.45? vertical t: wall mounted r: negative logic, 0.200? pin length h1: 0.24? horizontal tf: wall mounted with emc filter (2) rl: negative logic, 0.145? pin length h2: 0.24? vertical tf1: wall mounted with fin type heatsink and h3: 0.45? horizontal emc filter (2) (3) notes 1. models with thru-hole inserts cannot be equipped with a heatsink. 2. models with emc filter (suffix ?tf? and ?tf1?) meet en55011, en55022 class a. 3. ?tf1? models have an ambient operating temperature of -40c to +85c (without derating).
rev. c DC100 series 2:1 input voltage ranges up to 100 watts, single outputs half-brick dc/dc power converters wall industries, inc. 5 watson brook road exeter, nh 03833 10/23/2012 603-778-2300 www.wallindustries.com fax 603-778-9797 page 8 of 8 company information wall industries, inc. has created custom and modified units for over 50 years. our in-house research and development engineers will provide a solution that exceeds your perfo rmance requirements on-time and on budget. our iso9001-2008 certification is just one example of our commitment to produc ing a high quality, well-documented product for our customers. our past projects demonstrate our commitment to you, our cu stomer. wall industries, inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and f unction requirements. we will continue to provide ongoing support for your project a bove and beyond the design and production phases. give us a call today to discuss your future projects. contact wall industries for further information: phone : ? (603)778-2300 toll free : ? (888)587-9255 fax : ? (603)778-9797 e-mail : sales@wallindustries.com web : www.wallindustries.com address : 5 watson brook rd. exeter, nh 03833
|
